HIGHLY RELEASED FC COATING
(SURFACE TREATMENT)

Due to recent environmental problems, the use of halogen-free resins which means is not using halogens resins is rapidly increasing, but the Halogen-free resin has strong adhesion to the mold and poor release ability, which hinders the production cycle.
To solve this problem, we recommend the surface treatment called FC coating.

Evaluation experiment

Evaluation experiment of resin deposition on CAV surface and cleaning sheet of H-Cr treatment and FC coating in continuous molding.

CAV surface after continuous 200shot molding

CAV surface after continuous 200shot molding

H-Cr

CAV surface after continuous 200shot molding

FC

CAV surface after continuous 100shot molding

CAV surface after continuous 100shot molding

H-Cr

CAV surface after continuous 100shot molding

FC

Selected Reason

1.Production results

Production results in the eight years from 2010 to 2017, more than 1000 sets of parts were processed

2.Re design

Ability to review the mold design and re-design the dimensions and surface roughness of each part

3.Processing technology

Processing burr and skills that enables processing without undercutting and 1μm processing.

We will contribute to the improvement of mold release and productivity by proposing and implementing these comprehensively.